Shown below are the five junk mail envelopes where I keep each group of pattern pieces, marked on the outside by the panel (which I've labeled A, B, C, D, E, and F) and the color .. Wispy, Artique background, Red, Green, Dark Brown, and Dark/Light Amber for the mullion patterns.
Here's an example of a complicated cut which was made by my Omni Gryphon Wire Saw. It gives an idea of the thickness of the wire blade and the accuracy. I'm able to cut directly on top of the line made by the silver Sharpie. Note that I've stopped the saw about an inch from the border of the glass. I've scored that space with my pistol grip cutter and will snap it off using the blue running pliers. The machine is very powerful. Sometimes if its allowed to cut to the edge of the glass, it will buck and snap the piece.
Please visit my website to see my custom windows and repairs (click here). And if you are on FaceBook, become a fan and I'll keep you up to date on all my stained glass projects. Call me any time at 201-600-1616 or email with your questions. Thanks!